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....continued from
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Free Outdoor Kitchen Pavilion Wood Plans. |
Free
Outdoor Kitchen Pavilion Plans
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Main Roof Framing |
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Free
Outdoor Kitchen Pavilion Plans
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Cupola Framing
Cupola Corner Detail, Top View |
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Cupola Corner Detail, Side View |
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Free
Outdoor Kitchen Pavilion Plans
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1/2" Roof Panels, Outside |
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Free
Outdoor Kitchen Pavilion Plans
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Corner Trim Detail, Outside
Window Trim Detail, End
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Free
Outdoor Kitchen Pavilion Plans
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3/8" Roof Panels, Inside |
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Free
Outdoor Kitchen Pavilion Plans
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Constructed Kitchen, Front View |
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Free
Outdoor Kitchen Pavilion Plans
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Constructed Kitchen, End View |
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Free
Outdoor Kitchen Pavilion Plans
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Constructed Kitchen, Back View |
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Free
Outdoor Kitchen Pavilion Plans
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Cupola with Screen, Lattice and Trim
Lattice Detail |
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Free
Outdoor Kitchen Pavilion Plans
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Clear Sheet Plastic, Cupola Skylight
Plywood Jig for Deck |
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Free
Outdoor Kitchen Pavilion Plans
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Deck Framing
Decking |
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Free
Outdoor Kitchen Pavilion Plans
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Bar Framing
Bar Siding |
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Free
Outdoor Kitchen Pavilion Plans
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Bar Framing, Top View
Bar Top |
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Outdoor Kitchen Pavilion Plans
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Bar Top Detail
Bar Siding, Saw Kerf |
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Free
Outdoor Kitchen Pavilion Plans
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Bar Tile Base
Bar Tile Base, / Shim Detail |
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Free
Outdoor Kitchen Pavilion Plans
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Bar Tile Base Detail |
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Free
Outdoor Kitchen Pavilion Plans
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Back Cabinet / Counter with Sink |
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Free
Outdoor Kitchen Pavilion Plans
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Back Cabinet / Counter, Front View |
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Free
Outdoor Kitchen Pavilion Plans
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Front Cabinet with Grill |
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Free
Outdoor Kitchen Pavilion Plans
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Front Cabinet, Front View |
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Free
Outdoor Kitchen Pavilion Plans
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Drawers |
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Free
Outdoor Kitchen Pavilion Plans
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Adjustable Shelf |
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Free
Outdoor Kitchen Pavilion Plans
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Corner Shelves |
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Free
Outdoor Kitchen Pavilion Plans
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Back Window, Trim Detail |
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These general hints
will help you achieve the best possible results in
working with wood structural panel products.
They apply not only to this plan but to all projects
you may undertake. Since building methods and
interpretation of suggestions may vary,
theclassicarchives.com website cannot accept
responsibility for results of an individual’s
project efforts.
PLANNING. Before starting, study the
plan carefully to make sure you understand all
details.
LAYOUT. Following the panel layout,
draw all parts on the panel using a straightedge and
carpenter’s square for accuracy. Use a compass to
draw corner radii. Be sure to check the width of
your saw cut and allow for saw kerfs when plotting
dimensions.
CUTTING. When hand-sawing, support
panel firmly with tile best side facing up. Use a 10
to 15 point cross-cut saw. Use a fine toothed coping
saw for curves. For inside cuts, start hole with a
drill and use a coping or keyhole saw. When power
sawing on a radial or table saw, the best side of
the panel should be face up. A plywood blade works
best but a sharp combination blade may be used. When
using a portable power saw, the best side of the
panel should be down. For curved cuts, use a jigsaw,
band saw or saber saw. Be sure the blade enters the
face of the panel. Use the finest tooth possible for
a smooth and even cut. For prolonged cutting of non
veneer panels and those containing layers of
reconstituted wood, a carbide-tipped blade is
suggested.
Reduce panel to pieces small enough for easy
handling with first cuts. Plan to cut matching parts
with the same saw setting. Scrap lumber clamped or
tacked securely in place beneath the panel prevents
splintering on the back side.
Overlaid panels can be worked in the same manner as
regular grades with these exceptions: sawing and
drilling should always be done with the cutting edge
of the tool entering the panel face. To minimize
chipping at the point of tool exit, use a piece of
scrap wood as a backup or place tape along the line
of the cut.
DRILLING. Support panel firmly. Use brace
and bit for larger holes. When point appears through
panel, reverse and complete hole from back. Finish
slowly to avoid splintering.
PLANING. Remember, edge grain of the
panel runs in alternate directions so plane from
ends toward center. Use shallow set blade.
SANDING. Many wood panels are sanded
smooth in manufacture – one of the big time-savers
in their use – so only minimum surface sanding is
necessary. You may find it easier to sand cut edges
smooth before assembling each unit. Use medium or
finer sandpaper before sealer or flat undercoat is
applied. Use fine sandpaper after sealing and in
direction of grain only.
ASSEMBLY. Construction by section
makes final assembly easier. Drawers, cabinet shells
and compartments, for example, should be handled as
individual units. For strongest possible joints, use
glue with screws or nails. Check for a good fit by
holding pieces together. Contact should be made at
all points for lasting strength. Mark nail location
along edge of piece to be nailed. In careful work
where nails must be very close to an edge, predrill
using a drill bit slightly smaller than nail size.
Always predrill for screws.
Apply glue to clean surfaces according to
manufacturer’s instructions. Press surfaces firmly
together until bead appears. Check for square, then
nail and apply clamps if possible to maintain
pressure until glue sets. For exterior exposure, use
resorcinol-type (waterproof) glue; for interior
work, use liquid resin (white) or urea resin-type
glues. Other glues are available for special gluing
needs.
FINISHING FOR INTERIOR USE.
Little, if any, surface preparation is usually
required. Sanded panels require only light sanding
to remove blemishes or to smooth fillers which might
be used to patch any dents or openings in the
surface. Sand in the direction of the grain only
with fine sandpaper. If an opaque finish is to be
used, cover any knots, pitch streaks, or sap spots
with shellac or a stain-resistant sealer. Do not
apply finishes over dust, glue or spots of oil.
Three types of finishing systems may be used for
interior applications: paints, stains and natural
finishes.
When using paint systems, a solvent thinned
(oil-based) primer should be used to minimize grain
raise and prevent staining. Gloss and semi-gloss
enamel top coat provide a washable, durable surface.
The top coat may be oil-based or alkyd-based
(solvent-thinned) or latex (water-thinned), provided
it is compatible with the primer.
Panels used for natural finishes should be carefully
selected for pattern and appearance. For the most
natural appearance, use two coats of a clear finish,
such as a urethane, varnish or clear sealer. To
pleasantly subdue any grain irregularities or
repairs, a light stain finish may be applied either
by color toning, which uses companion stain and
non-penetrating sealer, or light staining, which
uses a pigmented sealer, tinting material (stain,
thin enamel or undercoat), and finish coat (varnish
or lacquer). Finish Medium Density Overlaid (MDO)
panels with a solid color acrylic latex stain or
two-coat paint system (primer plus companion top
coat).
FINISHING FOR EXTERIOR USE.
A top quality stain or paint will help maintain the
panel’s appearance and protect it from weathering.
Since end grain absorbs and loses moisture rapidly,
panels should be edge-sealed to help minimize
possible damage. Use paint primer to seal panels to
be painted, or use a paintable water-repellent
preservative for panels which are to be stained.
For rough or textured panels, either high quality
stain or acrylic house paint systems are
recommended. Use a solvent- thinned semi-transparent
stain for maximum grain show-through. Use only
acrylic latex solid-color stain when it is desirable
to hide the grain and color of the wood surface, but
not its texture. Maximum protection of the wood is
obtained by using a house paint system which
consists of a stain-resistant primer and one or more
acrylic latex top coats. Finish Medium Density
Overlaid (MDO) panels with solid-color acrylic latex
stain or a two-coat paint system (primer plus
companion top coat).
Best performance is achieved by applying the first
coat of finish by brushing. If the first coat of
finish is sprayed on, it should be back-brushed or
back-rolled to work it well into the wood surface.
Additional coats may be sprayed without
back-brushing.
Whatever finishing method is used – paint or stain –
always use top quality materials and follow the
manufacturer’s instructions. |
If you like this free outdoor woodworking plan, you should check out the
ones we charge for!
Please make sure you check out our
shed
plans in our shed plans package before you leave our
site and see if they meet your needs! Its more than
just a bunch of shed plans, it also includes thousands
of woodworking projects!
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